Type
The general design features and purpose of the router depend on the type.
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Vertical. The classic, most common type of milling cutter. As a rule, vertical devices consist of the motor itself and a specially designed sole that provides support during operation. The sole is often made adjustable in height, which allows you to change the distance at which the cutter protrudes and, accordingly, the depth of processing. However, this change can be accomplished in another way.
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Edge. In accordance with the name, this type of router is intended mainly for edge processing and chamfering. Such units are lighter and more compact than vertical ones, which, in particular, facilitates work in cramped conditions. On the other hand, they are less productive and have fewer customization options (in particular, they are very rarely equipped with adjustment of the processing depth).
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Lamellar. Specialized milling cutters designed for cutting grooves for lamellas - fasteners in the form of thin plates. The design of such a tool is such that each groove is cut literally in one movement - this significantly speeds up and simplifies the work. Lamella milling cutters, as a rule, are not intended for other purposes.
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Additive. Similar to the lamellar ones described above, filler milling cutters are used
...to cut out “seats” for fasteners. However, in this case, these places are intended for dowels - oblong products with a round or elliptical cross-section (also known as choppers or dowels) and are not grooves, but holes, usually quite deep.
- For removing nail polish. The purpose of this type of router is clear from the name: they are used for removing paint and varnish coatings; the principle of their operation is similar to angle grinders (“grinders”). When removing varnish, you often have to deal with fairly large areas to be processed, so a tool of this type, as a rule, allows the use of large cutters that provide a larger working width. In this case, the engine power may be low, because The load on the cutter in this case is small.
— Milling motor. This type can be described as milling cutters with minimal equipment - consisting of a motor in a body, a spindle and a collet and devoid of a base, guide rails and other similar devices. As a rule, such tools have an oblong body and a fairly small size and weight, which gives quite a wide range of possibilities for their use - from working as an impromptu hand engraver to installing it on an automated machine. However, in most cases, motors for milling cutters will still require additional accessories.
— For cutting tiles. Another type of milling cutter, the purpose of which is described by its name. Such devices themselves have an oblong body and operate similarly to drills; however, the matter is not limited to round holes along the diameter of the cutter - a cutter can also be used to cut a line in the material, for example, to create a hole for an exhaust fan, or to cut a fragment of a non-standard shape. Such features are indispensable when working with tiles.
- Disk. Milling cutters using a disc-shaped cutting attachment. Their main purpose is to cut grooves. In design and principle of operation, milling cutters of this type are similar to circular saw, however, these tools cannot be equated. Unlike saw, disc routers do not cut through the entire thickness of the material - they only create a groove of a certain depth, usually a V-shaped profile, on the surface. Additionally, they use cutters instead of saw blades. One of the most popular uses for this tool is cutting fold lines on aluminum sheets.Power
The total power of the router, more precisely, the engine installed in it. The
higher this indicator, the more productive the device is, the better it copes with complex work, the more force on the cutter (torque) it provides during operation, and the greater the spindle speed can be (although a powerful tool is not necessarily high-speed). On the other hand, high power significantly affects the dimensions, weight and price of the tool, plus power consumption and network load increase accordingly. In addition, high torque in some cases (for example, with delicate processing) is frankly undesirable. Therefore, a tool should be chosen according to this parameter, taking into account the real needs and the specifics of the planned work.
There are three main categories of milling cutters in terms of power: light (up to 700 W), designed mainly for simple household work; medium (up to 1500 W), able to cope not only with domestic, but also with most professional tasks; and heavy (1500 W or more), used in cases where high power is critical. However, this gradation is true only for routers (see "Type"), other varieties have their own specifics: for example, lamellar models, in principle, do not need high power.
Min. speed
The slowest spindle speed (in revolutions per minute) provided by the router motor.
For different jobs, the optimal spindle speed (and, accordingly, the cutter) will also be different. For example, hard materials like stone require fast rotation, but wood does not; some types of nozzles work better at high speeds, others at low speeds, etc. Detailed recommendations for each specific case can be found in special sources. Here we note that the smallest value of the minimum number of revolutions found in modern milling cutters is about 3000 – 5000, and in the most "fast" models this figure can exceed 15000. When choosing, pay attention not so much to the minimum rotation speed as to the total speed range — how it corresponds to the planned tasks.
Stroke
The distance by which the height of the cutter can change relative to the support platform of the router, in other words, to what depth the working nozzle can be lowered relative to the upper position. This parameter is used for vertical and edge models (see "Type"); however, edge routers with height adjustment are very rare. In fact, the amount of travel not only describes the maximum working depth provided by the tool, but also indicates the presence of depth adjustment; for models without such adjustment, this parameter is not indicated at all.
As for specific numbers, for simple household work, a stroke of 25–30 mm is considered quite sufficient, and in a more serious tool, values of 70–80 mm can be found.
Functions
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Soft start. The presence of a soft start engine in the design of the milling cutter. A feature of most modern electric motors is that when connected to the network directly, without control circuits, at the time of start-up, there is a sharp jump in current through the motor. This, on the one hand, creates voltage fluctuations in the mains (which can “knock out” fuses or become fatal for some devices operating nearby), on the other hand, it leads to a sharp jerk of the tool, due to which it can be released from hands (and this cause damage to surrounding objects and even injury). This function also limits the current at the moment of starting the motor. Due to this, the speed increases smoothly, without jerking the tool, and the power grid is not subjected to excessive overloads.
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Adjustment of frequency of rotation. The presence of a speed controller in the design of the milling cutter. This function allows you to change the spindle speed, adjusting it to different types of work — for example, to effectively cut hard material, you may need a high speed, and with soft woods, you can work at low speeds. Tools with speed control will be useful especially for those who have to deal with a wide variety of materials. In this case, the range of such adjustment may be different.
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Microlift. The presence in the design of the router of a system for fin
...e-tuning the depth with an accuracy of 0.1 mm. The standard setting with the limit pin is very coarse, as the errors are quite large. The microlift is used where it is important to set the depth very accurately. It is implemented mainly by means of a threaded connection that limits the vertical downward movement, or is completely integrated into the vertical travel design, where unlocking is not needed to make the necessary adjustments.
— Backlight. The presence of a lighting system in the design of the router — in fact, an ordinary flashlight that facilitates work in dimly lit places. The need for backlighting may arise even in daylight or bright artificial lighting — the place of work is quite often in the shade (for example, from the head of the operator himself).
— Maintain momentum. The presence in the design of the milling cutter of a system that automatically adjusts the engine operation mode depending on the load on the working nozzle — in such a way that the rotational speed remains constant, does not fall under load and does not increase at idle. Thanks to this adjustment, a constant quality of processing is ensured, practically independent of the pressure on the nozzle, wear of the nozzle and the tool itself is reduced, as well as overall energy consumption.Noise level
The noise level produced by the router during operation. This parameter is quite approximate, since the actual “loudness” depends not only on the characteristics of the tool itself, but also on the material and shape of the workpiece being processed, the type of cutter, the speed of work, etc. Therefore, in fact, the noise level may differ both up and down; in the characteristics, a certain average value is given, by which, however, it is quite worthwhile to navigate.
The “quieter” the tool, the more comfortable it will be to work with it, the less likely it is that the operator will need protective headphones. At the same time, we note that routers, by definition, are quite noisy — the most “quiet” models give out about 75 dB. Also, keep in mind that the decibel is a non-linear quantity, so it is best to use comparison tables when estimating the noise level.
Here is a simplified version of such a table for the range in which most modern routers operate:
75 dB — scream, loud laughter at a distance of 1 m;
80 dB — motorcycle engine, mechanical alarm at the same distance;
85 dB — a loud cry at the same distance;
90 dB — demolition hammer at a distance of 1 m, a freight car at a distance of 7 – 10 m;
95 dB — subway car (inside or at a distance of about 7 m).